BIBLIOGRAPHY ESTEBAN, LEONY M. APRIL 2008....
BIBLIOGRAPHY
ESTEBAN, LEONY M. APRIL 2008. Profile of the Sericulture Industry in
Kapangan, Benguet. Benguet State University, La Trinidad, Benguet.
Adviser: Mr. Andrew K. Del-ong, BSc
ABSTRACT
The study was conducted to determine the developments of the Sericulture
industry in Kapangan that was revived in December 2004 by the initiative of the Fiber
Industry and Development Authority.
There is only one organization that caters the production of silk in Benguet and
this is the Kapangan Livelihood Multipurpose Cooperative - Sericulture, composed of
thirty-three (33) members and ten (10) reelers.
The Sericulture Industry covers the mulberry production, silkworm rearing,
cocoon processing and marketing of their product.
There are problems on the maintenance and establishment of the mulberry
plantation, on the strains of the silkworms and the proper timing of harvesting of the
cocoons that led to more waste during processing.

The various agencies extending support are the Fiber Industry Development
Authority (FIDA), Local Government Unit of Kapangan, Department of Labor and
Employment (DOLE), Dangerous Drug Board (DDB), Department of Tourism -
Cordillera Administrative Region (DOT-CAR), Department of Trade and Industry (DTI),
Department of Agrarian Reform (DAR), Philippine Textile Research and Industry (PTRI)

and the Provincial Government of the Province of Benguet. Through them, the industry is
hoping that it will prosper to meet the demand of their products and will serve as a
livelihood for the people not only in Kapangan but in the entire Province of Benguet.

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TABLE OF CONTENTS




Page
Bibliography………………………………………………………………….........
i
Abstract……………………………………………………………………...........
i
Table of Contents…………………………………………………………............
iii
INTRODUCTION
Background of the Study…………………………………………………..
1
Statement of the Study…………………………………………………......
3
Objective of the Study……………………………………………………..
3
Significance of the Study…………………………………………………..
4
Scope and Limitation of the Study…………………………………...........
4
REVIEW OF LITERATURE………………………………………………….....
5
METHODOLOGY
Locale and Time of the Study……………………………………………...
8
Respondents of the Study………………………………………………….
8
Data Collection…………………………………………………………….
8
Data Gathered………………………………………………………...........
9
Data Analysis………………………………………………………………
9
RESULTS AND DISCUSSION
Personal Background of the Members…………………………………......
10
Technical Aspects………………………………………………………….
14
Marketing Aspects…………………………………………………………
23
iii


Financial Aspects…………………………………………………………..
24
Evaluation………………………………………………………………….
25
Activities on Mulberry Production…………………………………...........
26
Cocoon Production Activities………………………………………...........
29
Cocoon Silk Processing……………………………………………………
32
Agencies that Renders Assistance………………………………………… 38
Problems Encountered by the Industry…………………………………….
40
Plans and Expectations of the Industry…………………………………….
42
SUMMARY, CONCLUSION AND RECOMMENDATION…………………...
43
LITERATURE CITED……………………………………………………...........
49
APPENDIX……………………………………………………………………….
50

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INTRODUCTION



Background of the Study


Sericulture is an art of rearing silkworm for the production of cocoons which is
the raw material for the production of silk. It is considered as an agro-based cottage
industry since it involves mulberry cultivation

According to the Sericulture Research and Development Center, sericulture
promises to be a profitable industry for the Philippines because of the country’s favorable
climate for year-round mulberry production. Further, a country report on sericulture
prepared by 22 Filipinos who were trained in South Korea in 1996 cited a number of
opportunities for industry development. One is that, silk consumption in developed
countries seems to be on the rise owing to the growing popularity in the use of natural
fibers. In contrast, silk production in Japan and Korea is decreasing because of
industrialization. Being labor intensive, sericulture has become too costly in these
counties that they prefer importing of silk rather than producing it themselves.

In the Philippines, Benguet was chosen as the best site for sericulture since it
possesses the right agro-climate that is favorable for the mulberry plants for successful
rearing of silkworms. That is why; Benguet today is called the pioneer and cradle of
Sericulture. These can be one of the promising livelihood for the people within the
province particularly in the Municipality of Kapangan.
Sericulture started in the Municipality of Kapangan in the late 1980s when five
farmers from the said municipality attended a seminar on Sericulture production
conducted by the Philippine Textile Research Industry (PTRI) and the Benguet State
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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University (BSU). These farmers encourage other farmers to attend similar training and
this led to the organization of the Kapangan Sericulture Farmers Association. In the
1990s, the production of cocoons declined until the operation stopped. The reason behind
was due to financial constraints. However, in 2004, the industry was revived through the
efforts of Philippine Textile and Research Institute (PTRI) in coordination with the Masa
Company of Japan. As a result, the Kapangan Ecological and Livelihood Multi-Purpose
Cooperative (KELMPC) was organized and registered as a legal entity and was tapped to
produce the demand of the cassava silk or the flatsilk for the Masa Company. However,
due to limited time and resources, the KELMPC could not meet the demand of the
company, so the Masa Company looked for another supplier. This did not discourage the
association to continue their production because the Fiber Industry and Development
Authority (FIDA) entered and offered their assistance in reviving the Industry. They
introduced the mulberry silk. Through the joint effort of the FIDA, the Local Government
Unit of Kapangan and the PTRI, the Sericulture Project was launched last December 18,
2004. By close supervision and assistance rendered by FIDA, the cooperative was
properly registered and it was named as Kapangan Environmental Livelihood
Multipurpose Cooperative - Sericulture (KELMC-Sericulture) which is the only
organization that caters the production of cocoon silk within the province. The FIDA
agreed to help the farmers regarding the marketing of their produce. Through a
Memorandum of Agreement (MOA) agreed to continually assist the farmer beneficiaries
by providing the needed technology through seminars and trainings. The LGU of
Kapangan and other agencies also extended their help for the development of the
Sericulture Industry.
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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In July 2005, the LGU - Kapangan and FIDA agreed that sericulture would be the
official entry during the One - Town One - Product (OTOP) seminar/workshop by the
Department of Trade and Industry (DTI) that was held at the Capitol Auditorium, La
Trinidad, Benguet. Thus, the DTI identified it as the OTOP of the municipality.


Statement of the Problem

1. Who are the Sericulturists in Kapangan, Benguet?
2. What are the activities performed in the mulberry production, silkworm rearing,
processing of cocoons and marketing of their products?
3. What are the facilities used in the rearing of silkworm and processing of cocoons?
4. What are the problems encountered within the Industry?
5. What are the agencies that render assistance and intervention to the Industry?
6. What are the plans and expectations of the Industry in the future?



Objectives of the Study

1. To determine who are the Sericulturist in Kapangan, Benguet.
2. To describe the activities performed in the mulberry production, cocoon
production (silkworm rearing), processing the cocoon and marketing of their
products.
3. To determine the facilities used by the Sericulturist in the production and
processing of cocoons.
4. To determine the problems encountered within the Industry.
5. To determine the agencies rendering assistance and intervention to the Industry.
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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6. To know the plans and expectations in the Industry in the future.



Significance of the Study


This study shows the profile of the Sericulture Industry in the Municipality of
Kapangan. It describes the various activities performed as well as the developments in the
industry. In addition, interested farmers and other people who want to venture into
sericulture may gain sufficient idea through this study.

This is also equally important for succeeding researchers who will conduct a
research that is related to the topic. This study may be use as a basis and guide on where
to acquire some of the information needed regarding the topic.


Scope and Limitation of the Study


This study is about the profile of the players of the Sericulture Industry of
Kapangan, Benguet; the development in the industry; and the activities being done, from
the mulberry production, silkworm rearing, cocoon processing and marketing of the
products. The respondents were the members of the Kapangan Environmental Livelihood
Multipurpose Cooperative-Sericuture (KELMC-Sericulture), the reelers and the
Provincial Fiber Officer of the Benguet Fiber Industry and Development Authority.

The study was conducted from January to February, 2008.








Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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REVIEW OF LITERATURE



Production of Silk


Silk production today is a blend of ancient techniques and modern innovations.
The first stage of silk production is hatching the silkworm eggs, which have been
previously examined and shown to be free from disease. Larvae are then fed cut-up
mulberry leaves and after the fourth molt climb a twig placed near them and spin their
silken cocoons. The silk is a continuous-filament fiber consisting of fibroin protein
secreted from two salivary glands in the head of each larva, and a gum called sericin,
which cements the two filaments together. Pupae within cocoons are killed by steam or
fumigation to prevent adult emergence, which would cut and tangle the silk filaments.
Cocoons are later softened in hot water to remove the sericin, thus freeing silk filaments
for reeling. Single filaments are drawn from cocoons in water bowls and combined to
form yarn. This yarn is drawn under tension through several guides and eventually wound
onto reels. The yarn is dried, packed according to quality, and is now raw silk ready for
marketing (Cherry, 1993).

The Secret of Rearing Silkworm


Production of cocoons is a lengthy process and demands constant close attention.
To produce high quality silk, there are two conditions which need to be fulfilled-
preventing the moth from hatching out and perfecting the diet on which the silkworms
should feed. Chinese developed secret ways for both.

The eggs must be kept at 65 ° F, increasing gradually to 77 ° F at which point they
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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hatch. After the eggs hatch, the baby worms feed day and night every half hour on fresh,
hand-picked and chopped mulberry leaves until they are very fat. Also a fixed
temperature has to be maintained throughout. Thousands of feeding worms are kept on
trays that are stacked one on top of another. A roomful of munching worms sounds like
heavy rain falling on the roof. The newly hatched silkworm multiplies its weight 10,000
times within a month, changing color and shedding its whitish-gray skin several times.

The silkworms feed until they have stored up enough energy to enter the cocoon
stage. While they are growing they have to be protected from loud noises, drafts, strong
smells such as those of fish and meat and even the odor of sweat. When it is time to build
their cocoons, the worms produce a jelly-like substance in their silk glands, which
hardens when it comes into contact with air. Silkworms spend three or four days spinning
a cocoon around them until they look like puffy, white balls.

After eight or nine days in a warm, dry place the cocoons are ready to be
unwound. First they are steamed or baked to kill the worms, or pupas. The cocoons are
then dipped into hot water to loosen the tightly woven filaments. These filaments are
unwound onto a spool. Each cocoon is made up of a filament between 600 and 900
meters long! Between five and eight of these super-fine filaments are twisted together to
make one thread.

Finally the silk threads are woven into cloth or used for embroidery work. Clothes
made from silk are not only beautiful and lightweight, they are also warm in cool weather
and cool in hot weather (Silkroad foundation).


Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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Definition of Terms
1. Bad Cocoon. Cocoons that is defective but reelable.
2. Cocoon. An enveloped of the largely of silk which an insect larva forms by itself
as it passes the pupa stage.
3. Cocoon Shell Percentage. The ratio of the cocoon shell to that of the whole
cocoon weight.
4. Denier. The thickness of a filament.
5. Good Cocoons. These are perfect cocoons with normal pupa inside, no stain, no
deformity, with thick cocoon shell and usually uniform in size.
6. Moriculture. The cultivation and production of mulberry leaves.
7. Mulberry. A tree which its leaves is used as a food for the silkworm
8. One box. A group of at least 20,000 young silk worm larvae
9. Sericulture. An art of rearing silkworm for the production of cocoons.
10. Silk. A fine continuous protein fiber produced by silkworm used to build cocoons.
11. Silk reeling. Extraction of silk filament from cocoons by employing a set of
processes.
12. Silkworm. A worm that is being reared for the production of cocoons.
13. Silkworm rearing. Caring of silkworm in their larval stage until they spin their
cocoons.
14. Waste Cocoon. Cocoons that is defective and unreelable.




Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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METHODOLOGY



Locale and Time of the Study


The study was conducted from January to February, 2008 in Kapangan, Benguet
specifically in barangays namely, Cuba, Labueg, Pudong, Pungayan, Taba-ao and
Datakan where the members of the KELMC-Sericulture are located.
Kapangan is located at the Western portion of the Province of Benguet. It is
bounded by the Municipality of Kibungan on the North, the Municipality of Atok on the
East, the Province of La Union on the West and the Municipality of Tublay and Sablan
on the South. It is composed of fifteen (15) barangays.
The place is thirty-five (35) kilometers away from the city of Baguio and twenty-
nine (29) kilometers from the Provincial Capitol of Benguet. It can be reached by two
hours ride from the city of Baguio.


Respondents of the Study

The respondents were the thirty-three (33) members of the cooperative, the reelers
and the Provincial Fiber Officer of the Benguet Fiber Industry and Development
Authority.


Data Collection

A prepared interview schedule was used by the researcher in interviewing the
respondents. Documentation on the Sericulture Industry was also done to support the
data. Some secondary data were obtained through internet searching, literary research,
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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training manuals, and other resource materials that contain information that is related to
the study.


Data Gathered

The information gathered were the profile of the Sericulture Industry of
Kapangan; demographic profile of the members of the industry; and the various activities
performed from the mulberry production, silkworm rearing, cocoon processing to
marketing of the products.


Data Analysis

The data gathered were analyzed through simple statistical treatments such as
percentages and frequencies.






















Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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RESULTS AND DISCUSSION



Personal Background of the Members


Table 1 shows the general information about the members of the Kapangan
Environmental Livelihood Multipurpose Cooperative - Sericulture in terms of sex, age,
educational attainment, marital status, number of years engaged in Sericulture and type of
sericulture farming the farmers are involved.
Sex. There is no slight difference in terms of the number of female and male
members of the cooperative. This shows that both males and females can engage in
sericulture as long as they are interested to join.
Age. The ages were ranged based on the lowest (34 years old) to the highest (73
years old) ages of the members. Results show that there are no significant differences on
the numbers of members that fall between each age brackets although it can be noted that
more (27.27%) falls under 58 to 65 years old. These indicate that age is not a hindrance
to engage in Sericulture as long as they can work.
Educational
Attainment. Most of the members are literate, with a significant
12.12% even finished college. It shows that membership in such organization does not
require high level of education as long as members have the willingness and ablity to
learn.
Marital
Status. Most (72.73%) of the members are married, 18.18% are single,
6.06 % are widow/widower and 3.03 % separated.
Number of years engaged in Sericulture. Most (75.76 %) members are engaged in
Sericulture for three years, indicating they constitute the original membership of the
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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cooperative. Considering the information gathered, there is no late or early membership
in Sericulture as long as you are willing to cope up with the membership requirements.
Type of sericulture farming they are involved. Majority (63.64%) of the members
are engaged on mulberry production while 36.36% are in both mulberry production and
silkworm rearing. It does not mean that they only focus on mulberry production since
they already experience rearing during the training and by grouping themselves into two
to three members per group to rear silkworm, because their mulberry leaves is not enough
for feeding. Indicates that members of the industry have the plantation but they are not
ready to rear the worms because their plants are not totally productive to be able to rear
silkworms individually. Others also are waiting for their rearing house to be finished
before they will start to rear.























Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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Table 1. Personal background of the members

CHARACTERISTICS FREQUENCY
PERCENTAGE
Gender

Male
17
51.52
Female
16
48.48
TOTAL 33
100
Age



34 to 41
6
18.18
42 to 49
6
18.18
50 to 57
7
21.21
58 to 65
9
27.27
66 to 73
5
15.15
TOTAL 33
100
Educational Attainment



No formal schooling
3
9.09
Elementary undergraduate
9
27.27
Elementary graduate
5
15.15
High school
2
6.06
High school graduate
8
24.24
College undergraduate
2
6.06
College graduate
4
12.12
TOTAL 33
100



Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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Table 1. Continued…


CHARACTERISTICS FREQUENCY
PERCENTAGE
Marital Status



Single
6
18.18
Married
24
72.73
Widow/Widower
2
6.06
Separated
1
3.03
TOTAL 33
100
Number of Years Engaged in


the Project

3 years
25
75.76
2 years
2
6.06
1 year
1
3.03
Less than 1 year
5
15.15
TOTAL 33
100
Type of Activity Engaged in



Mulberry Production
21
63.64
Mulberry production and
12 36.36
cocoon production
TOTAL 33
100







Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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Technical Aspects

Mulberry production. The mulberry plantation in Kapangan has a total land area
of 8.25 hectares however, only six hectares is productive; the others need rehabilitation.
The areas are located at Barangay Cuba (sitio Nalbengan and Proper), Taba-ao (sitio
Bolinsak, Abiang, Daklan and Legwe), Pudong (sitio Cabilisan and Bacatey), Datakan
(sitio Poking and Tacal), and Pungayan (sitio Sagapa).

On the onset of rainy season, the farmers can directly plant the mulberry cuttings
to their field but during dry season, they have to prepare a nursery bed for the cuttings
then transplant it after 3 to 4 months old (called as saplings).

The farmers make use of the Batac variety of mulberry since this is adoptable to
locality and good food for the silkworm. They source out their planting materials from
the old mulberry plant that was planted before and from their co-members who has
enough cuttings.

Table 2 shows the area of mulberry farm planted by each farmer; it was ranged
from below 2500 sq. m (¼ hectare) up to 10000sq. m (1 hectare) and above. Majority
(57.58%) of the farmers’ area of plantation is in the range of 2501 to 5000 sq. m followed
by below 2500 sq. m. Only 3.03% among the members have an area of above one
hectare.










Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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Table 2. Land area planted with mulberry by the farmers

PARTICULAR FREQUENCY
PERCENTAGE
Area Planted with Mulberry


Below 2500 sq. m
8
24.24
2501 to 5000 sq. m
19
57.58
5001 to 7500 sq. m
2
6.06
75001 to 10000 sq. m
3
9.09
10000 sq.m & below
1
3.03
TOTAL 33
100













Figure 1. Mulberry plantation

Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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Table 3 shows that most (90.91%) of the mulberry farmers are not applying any
of fertilizers to their farms because their areas are still rich in organic matters and the fact
they were not utilized for several years. Only 9.09% are applying fertilizer. This indicates
that farmers save much in terms of inputs costs.

Table 3. Frequency of farmers’ applying fertilizer

RESPONSE FREQUENCY
PERCENTAGE
No
30 90.91

Yes
3
9.09

TOTAL 33
100


Table 4 shows the sources of water used by the farmers to irrigate their farms.
Results indicate that most (81.82%) of the farmers rely on rain for their irrigation.This
affects the numbers of silkworm they may rear since the mulberry plant is less productive
if they lack water. It can be noted however that a significant 18.18% have other sources
of irrigation aside from the rain, so this farmers are able to rear more silkworms.

Table 4. Types of mulberry farm in terms of irrigation

SOURCE OF WATER
FREQUENCY
PERCENTAGE
Rain fed
27 81.82

Irrigated
6 18.18

TOTAL 33
100


Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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Silkworm rearing. The silkworm rearers are ordering the worms from the
Philippine Textile Research Industry and Technology Center at La Trinidad, Benguet.
They get the worms just after incubation. They are buying the worms at Php.230 per box,
which contains approximately 20,000 worms. The rearers based their orders on the
productivity of their mulberry plantation.

They are feeding the silkworms according to the standard ration of 3 to 4 times a
day. In the evening, they give more leaves to the silkworms and that is good for overnight
meal. During the fifth instar of the larvae they need to consume more mulberry leaves in
preparation of spinning.

Improvised rearing houses were used by the rearers in the past years, but today,
there are already 20 rearing houses provided by the Dangerous Drug Board.

The rearers has to dig a hole where they dispose the waste produced during
rearing period and this serves as a compost pit as well. The compost then is used as
fertilizer to their mulberry plant.

The following are the rearing facilities used by the farmers:
1. Rearing Stand – used as a bed of the worms; where they eat, excrete wastes and
molt
2. Ant well – placed at the bottom of the stand to prevent the ant from climbing.
3. Leaf basket – where the leaves are temporarily placed during harvest to ease
transport of leaves; can also be used as storage facility
4. Chopping board – used in chopping the young leaves to be fed to the young
worms
5. Chopping knife – used in chopping leaves
6. Mountage – where the ripe worms are placed to build their cocoons
7. Cleaning nets – used in bed cleaning
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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Figure 2. Improvised rearing house




















Figure 3. Semi-concrete rearing house
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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Figure 4. Rearing of young age silkworm during the training



Processing of Cocoons. The cocoons produced by the farmers will be processed
into rawsilk by the reelers. There are ten reelers who are household members of the
cooperative members. Some are the members of the cooperative and at the same time
reelers.

Eight kilograms of fresh cocoons when reeled will become a kilogram of rawsilk.
Combination of eight (8) to ten (10) pieces of cocoon makes twenty-one (21) denier or
rawsilk.

During the reeling process, any of the class of the cocoons can be reeled but the
unreelable cocoons will be processed into cocoon crafts. The undeveloped pupa that was
extracted from the cocoons are used as feeds for the fishes and domesticated animals of
the members. The developed pupa which is a good source of protein are being cooked
and eaten. This indicates that none will be wasted from the cocoon harvests.
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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The following are the equipments/facilities used by the reelers during processing
of the cocoons:
1. Reeling Machine – use to unwind the cocoons just after cooking to the small reels
2. Rereeling Machine – use to unwind the silk from the small reels
3. Cocoon Dryer – machine that is use for drying the fresh cocoons
4. Ladle – use during cooking
5. Pale – serve as acotainer of water which will be use during processing
6. Scissors – use for cutting the filaments and the cooons during processing
7. Crochet Hoe – it is use during lacing
8. Strainers – use to set aside the cocoons from the water just after cooking
9. Basin – where to place the cocoons after straining
10. Big and Small Reels – where the unwind silk from the cocoons are being wind












Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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Figure 5. Cocoons for processing


























Figure 6. Rereeling process
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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Figure 7. Raw silk produced























Figure 8. Laced raw silk for market
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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Marketing Aspects


The farmers are the ones who deliver their own produced cocoons through the
public utility jeepneys or buses to the Kapangan Environmental Livelihood Multipurpose
Cooperative (KELMC) located at Lomon, Paykek, Kapangan for the reelers to process
into rawsilk. The cooperative will then pay the farmers in cash based on the class of the
cocoons they had produced. The price of a kilogram of class A is Php.130, class B is Php.
100, and class C is Php. 80.

During the transportation of the cocoons, they usually use sacks or cartoons as
packaging materials.

The rawsilk is being sold to Benguet local weavers; in Kalibu, Aklan; and in
Hungduan, Ifugao. Said rawsilk will then be blended with other fibers to improve its
quality. The price of a kilogram of rawsilk before is one thousand nine hundred fifty
pesos (P1, 950.00) but at present, it is two thousand one hundred pesos (P2, 100). The
price is being based on the prevailing market price.

In the process of their marketing, middlemen are eliminated because the
cooperative serves as the marketing arm of the members.

The recent promotion of products and exposure of the sericulture farmers done
and sponsored by the Department of Tourism (DOT-CAR) under Director Pura S.
Molintas through the third WOW Philippines at SM Baguio City last November 27 to
December 2, 2007 and the live interview of ABS-CBN with Ms. Winnie Cordero under
the Umagang Kay Ganda last December 3, 2007, were of great help to the Industry. They
also joined the trade fair during the Adivay Festival and the First Benguet Silk Fashion


Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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Figure 9. Exhibit during the WOW Philippines at SM Baguio


Show held at the BSU enclosed gym last November 2006 and Adivay Festival last
November 2007.


Financial Aspects


The donation (called as soft loan) of sixty thousand pesos (P60, 000) from the
Local Government Unit of Kapangan to the KELMC-Sericulture plus the capital share of
each members are being used as the cooperative’s fund. Said funds are being use to pay
the cocoons of the farmers and as operational expense to reelers.

On the other hand, the farmers themselves make use of their own money in the
establishment and maintenance of their mulberry plantation and in buying silkworms.

Currently, the cooperative does not offer loan to any of the members.

Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


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Evaluation


The members underwent trainings in all aspects of sericulture from mulberry
production, silkworm rearing, cocoon silk processing, and book keeping and accounting
given by the supporting agency.

The members said that Sericulture is a good livelihood because of the stability of
price. It is profitable as long as they will care and manage their mulberries and silkworms
so that they will rear more, since the effort in rearing one-fourth box is the same as the
effort in rearing one box.

Monitoring is being conducted by the Provincial Fiber Officer, FIDA - Benguet in
the person of Mrs. Fe G. Donato in coordination with the LGU-Kapangan.

In 2005, the farmers were able to produce 265 kilograms of fresh cocoons that
were sold at DMMMSU-SRDI and local cocoon crafters. In 2006, 391.5 kilograms of
fresh cocoons were produced of which majority were used during the First Benguet Silk
Fashion Show, the rest were sold at SRDI and local crafters. In 2007, the farmers were
able to produce 401.6 kilograms of fresh cocoons. Part of the output was used during the
training for the processing of cocoons conducted at Lomon. Paykek, Kapangan.

The Industry is employing a capital build-up strategy to accumulate funds by
deducting 3% from the payments of the cocoons sold by every member.

The reelers of the cooperative work on a part time basis because they will work
only depending on the availability of cocoons.





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26
Activities on Mulberry Production

Mulberry production is the first activity to consider in venturing to sericulture
because the mulberry leaves are the only food for the silkworms. From the planting until
harvesting, proper management must be observe in order to produce good quality of
leaves for silkworms food so that they can also produce good quality of cocoons.
Mulberry plants are ready for harvesting after eight to twelve months from
planting. It can be productive four times a year if it is well cared and managed.
The mulberry plant is productive for twenty (20) to twenty-five (25) years
depending on the management of the farmers.

Establishment of mulberry plantation is the most costly and difficult part of
moriculture while maintenance is a continuing process or activity.
Site
selection. Site for mulberry plantation should be given with utmost
importance. The criteria or basis in selecting the site should be strictly followed since the
improvement of a farm with poor condition is an additional cost to be shouldered by the
sericulture farmers.

Mulberry plants thrive best on flat areas, but sloping land could be considered too,
provided that is not more than 25 degrees gradient and should be terraced. It is most
productive in areas where the soil is fertile or rich in organic matters. Soil should be
porous or having a texture of sandy loam, clay loam and loam.

The growth and quality of mulberry leaves are usually and directly affected by the
environmental conditions of the plantation area. The plantation should not be established
near buildings, vicinity of factories, near tobacco farms, vegetable farms and along major
roads so that the plants may not be contaminated with toxic chemicals. Within forested
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27
area is also not required because the plant needs an adequate exposure to sunlight. That is
why the plantation of the farmers in Kapangan, is far from the residential area and from
the garden areas.
Land
preparation. After selecting the site, the farmers clear the area for easier
working condition and cultivation of the soil.
Preparation
of
planting materials (cuttings). According to the farmers, the ideal
stems for planting material is the Batac variety. Their optimum age is about six to eight
months old. The cutting must be from the basal to central portion of the plant. Cut the
stems at an angle of 45 degrees and should be neatly cut without split or bark peeling. It
must be 10 to 15 cm long, pencil sized (1 to 2 cm) with three to four active buds.
During rainy season, direct planting can be done but planting materials must be
stored for about five to seven days in a cool and dry place, so that the end points of the
cuttings will be dried. They are doing this to prevent it from rottening when it is already
planted.
During dry season, they are incubating first the cuttings for three to five days then
plant it in a nursery bed. Care and management are being observed, until they are ready to
be transplanted.

Planting and maintenance. Planting should be done at the onset of rainy season
(can be from April to July) especially in rain fed areas, but planting can be done anytime
in a year in irrigated areas. The cuttings can be directly planted vertically at the area that
was prepared. Transplanting of the saplings can be done in the field after 3 to 4 months of
nursery establishment.

Weeding is very important to obtain optimum leaf yield. The farmers are cleaning
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28
their plantations at least four (4) times a year or every after harvest to prevent
competition in the absorption of nutrients and exposure to sunlight for photosynthesis.
Accordingly, fully exposed mulberry leaves to sunlight are better than those that are not
in terms of leaf nutrient contents.
Application
of
fertilizer
is done best just after pruning. Adding nutrients for the
mulberry plant produces good quality of leaves for a successful cocoon production.

Pruning is the cutting of branches and the top portion of the mulberry plant at
desirable height, in order to produce the optimum quantity and better quality of mulberry
leaves that is appropriate for silkworm rearing. The farmers usually do the pruning every
after harvest or four times a year. First pruning is done when the mulberry is more than
one year old, second is done every three months from last pruning, third pruning is
cutting the stems at 5 to 10 cm above the previously left stem during the second pruning
and fourth to the succeeding months, cut the stems at 5 to 10 cm cm above the previously
left during the last month of pruning.

Pruning is use to removed the dead, crossing branches and serve as pest and
diseased control. The farmers are also doing it to control the height of the trees and create
thicker hedges by heading back long branches half way.
Harvesting. The farmers do the harvest in their plantation after 8 to 12 months
from planting if it is well maintained. It depends on how they care and manage their
plants. Leaf plucking method should be employed during the first harvesting to give time
for the mulberry plants to fully develop at a desirable stem diameter, then a stem cutting
methods for the succeeding harvesting every 2 to 3 months interval.
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29

During the rearing of silkworm, the best time of harvesting leaves is early in the
morning and late in the afternoon.


Cocoon Production (Silkworm Rearing) Activities


Silkworm rearing deals mainly on the vegetative stage of silkworm. The goal is to
produce good cocoons for silk fabrics. Thus, to obtain a good quality of silk, proper care
and management should be given emphasis.

Before the arrival of the worms to be reared, the room is totally cleaned and
disinfected. Sanitation is fully observed during the rearing period to prevent the worms
from sickness because they are very sensitive.

The larval life of the silkworm is divided into two stages: young larval stage
which covers the first, second and third instars while grown age stage covers the fourth
and fifth instars.

Rearing of young silkworm. After the incubation, the larvae started to emerge
from their egg shell. The process of separating the newly-hatched larvae from the egg
shell or egg sheets is brushing. The newly-hatched larvae are called ants, they are
collected and transferred to the trays and fed with mulberry leaves, called the Ant
collection. This is the beginning of silkworm rearing.
The mulberry leaves are chopped at the required size before spreading on the net
to attract the larvae. Silkworms are being fed with the kind of leaves that are tender,
succulent and dark green in color which is from the most full blown leaves in the
branches. Standard sizes for leaves are observed for easy consumption by the larvae at
various stage of development.
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30

Optimum spacing and optimum quantity are being ensured during the feeding.
Worms are uniformly distributed over the bed to ensure their uniform and healthy
development because, well-fed worms grow and develop rapidly.

If the farmers wish to store or preserve leaves for later use, they put in a store
room where evaporation is not high or sprinkle it with water, then cover with wet cloth
and cellophane. The length of period when preserving the leaves, must not take a long
time because it affects the nutrients of the leaves.

The appropriate temperature and humidity for young silkworms must be observed
because it will affect the growth and larval duration of the worms. The farmers must do
some of the remedy in order to meet the desired temperature and humidity.

Even distribution of light is important and air composition and circulation in the
rearing room.

Space for the worms should be considered while they are growing, so that they
will not be crowded in an area. During cleaning, be sure that the worms will not be
injured. Bed cleaning can done before molting, after molting and at an intermediate
period during the instar.

Maintain dry environment and dry rearing bed before molting and keep the room
dark to obtain uniform molting. First feeding after molting should be sufficient to satisfy
appetite completely and use soft leaves.

Rearing of grown age silkworm. Silkworm can survive at 7 to 40 0C, but the
optimum temperature requirement for normal growth is from 20 to 30 0C. The ideal
temperature for grown silkworm is from 23 to 26 0C. Humidity affects the feeding ability
of the worms thus, affects the growth so it must be observe carefully.
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31

Ventilation is more helpful for silkworm growth when the humidity of rearing
rooms is higher than the standard (70 to 75%). Harmful gas is generated from silkworm
respiration, mulberry leaf and silkworm feces that can poison the worm. That is why;
windows should be kept open for air current to move freely.

Balance light condition must be maintained because they are very sensitive to too
much light, they prefer less bright area.

Grown age silkworms are fed by branch, so harvesting by branch is employed
which require less labor compared to leaf plucking. The branch can be stored starting at a
place where the lowest temperature is possibly take place, sprinkled with water and the
covered with wet cloth and cellophane to minimize evaporation.

Silkworms eat much in the middle of each instar and eat less at the start and at the
end of each instar. During the fifth instar, this has the highest consumption of leaves.

Bed cleaning is also being carried out once on the fourth instar and once on the
fifth instars after the first feeding and just after moulting but it can be done as long as the
bed is already full with silkworm litters.

It is necessary to enlarge the space of bed that will correspond to their growth.
During its larval stage, they grow very fast for about 7,000 times in size and 10,000 times
in body weight.

Moulting or the casting out of their old skin happens four times during their larval
stage, thrice at young age and once at grown age. Moulting silkworms can be
distinguished through their characteristics. This is the sensitive period for the silkworm
because they do not eat, but just try to wriggle out from their old skin. The timing of
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32
giving the last feed and the first feed is very critical as this affect their uniformity of
growth.

During the fourth moulting, this will take about two days (48 hours) from the last
feeding to first feeding. Application of lime or rice hull charcoal is when all the worms
are asleep to lower the humidity in the bed, and do not disturb the worms while casting
out their skin.

Mounting is the time/period when the worm begins to spin. It starts spinning on
the seventh to eight day of the fifth instars. Matured larvae can be distinguished through
its yellowish color.

There are two method of mounting: the selective mounting, wherein the only ripe
worms are picked up and transferred to a cocooning frame and the mass mounting when
about fifty (50) percent is ripe, where in all worms are collected and placed in the
cocooning frame with 156 holes. The number of worms placed in one cocooning frame is
120 - 130 to avoid overcrowding. Room must be well ventilated and silkworm cocoons
should be handled gently in three days after spinning period so that spinning worms will
not be disturb.

After spinning, the larvae undergo metamorphosis inside the cocoons and become
pupa, before the moth will come out harvesting must be done.


Cocoon Silk Processing


The income of the farmers may not stop on the production of cocoons only. Since
sericulture is a multi-disciplinary industry that consist not only on moriculture and
silkworm rearing but also on the processing of cocoons into rawsilk and weaving into
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33
fabrics that could be utilize into various finish products that may increase the further the
farmers’ income.

In cocoon silk processing, the silkworm rearers do the harvesting up to the
delivery of the cocoons and the rest of the activities are the releers’.
Harvesting
of
cocoons. Cocoons harvesting is being done only when the pupa
inside the cocoon is already matured or brownish in color, probably at their 6 to 8 days
after mounting.

Harvesting of cocoons with immature pupa is not advisable because there is a
great risk of damage during handling or delivery as the skin is still delicate to friction due
to shock that can cause staining on the cocoon shell. Cocoons that are harvested too early
(less than 6 days) has a very low CSP (cocoon shell percentage) as the amount of
moisture in the pupa is still very high but late harvesting (more than 8 days) resulted to
lower cocoon weight and have a tendency that the moth will emerge and will damage the
cocoon shell. It is also advisable to cut /open some of the cocoons and check the pupation
conditions before harvesting.

During harvesting, the cocoons with stain or dead pupa should be removed first
from the cocooning frame to avoid contamination with the good cocoons.

Preliminary sorting of cocoons. Preliminary sorting should be done immediately
by removing first the cocoons with stained followed by the unreelable cocoons such as
the double cocoons, flimsy, those with bed marks, thin ends and deformed cocoons.
Second, separate the thin from that of the thicker cocoons because they have a wide
difference in CSP (cocoon shell percentage) which is the preliminary basis in the
determination of their classification.
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34

Handling of good cocoons after harvesting. The cocoons are spread thinly to a
cool and dry place with good ventilation after sorting. Pack only the cocoons at the time
of delivery to avoid overheating and possible staining too due to faster decomposition or
melting of the dead pupa inside the cocoons that may cause unreelability.

Cartoons or sacks can be use as packaging materials but preferably is the gunny
sack or cloth, because of their capability to absorb the excess moisture of the cocoons.
They limit the volume of fresh cocoons to 10 kilograms per sack and do not pile to more
than four sacks to avoid damage due to compression by the weight of the cocoons at the
upper stock.
Delivery
of
cocoons. Deliver the cocoons immediately after packing to minimize
loss of weight and damage. Care of the cocoons during delivery should be given with
importance, because delivery is one of the most critical parts in handling the cocoons that
might greatly affect the quality.
Do not give a strong shock during carrying of fresh cocoons, because cocoons
might be crashed; also do not direct to sunlight and rain. Within two to three (2 to 3)
hours are favorable for transportation.

Weighing of cocoons. The cocoons should be weighed immediately upon delivery
at the processing center to determine the fresh weight as basis of payment.

Cocoon quality determination. The primary way of evaluating the quality or
classification of the cocoons is the cocoon shell percentage (CSP) determination method.
This will be done by randomly taking twenty-five (25) pieces of cocoons samples (top,
middle, and bottom of the bulk of cocoons) from every batch of cocoons. Every batch of
cocoons that was reared from different rearing house should have separate cocoon
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


35
samples.

Drying of cocoons. Drying of cocoons should be done immediately after weighing
and taking of samples for CSP determination. Because the fresh cocoon contains live
pupa which will become moth after 13 to 16 days after mounting the silkworms, then the
moth will emerge by making hole in the cocoon shell.

Drying the cocoons will reduce the moisture content of the cocoon to 40 percent
for longer storage life and to kill the pupa to prevent it to undergo metamorphosis into
moth that may emerge and destroy the cocoon shell (by making hole) that cause it to be
unreelable.
The purpose of cocoon drying is to prevent the emergence of maggots and moths,
removes the moisture contained in the cocoon shell and pupae, and the make cocoons
capable of being preserved for a long time under normal temperature and humidity.
Drying temperature affects the cocoon shell. When the temperature exceeds the
highest limits, sericin is sharply degenerated so that in the reeling process, the grouping
ends efficiency and reelability decline, with resultant decrease in raw silk percentage of
cocoons. It is advisable therefore, to limit the highest temperature to 110 + 5 degrees
Celsius for dryer with heart generated by electricity.

The dying duration should be exceeds to 6 hours and the temperature should
gradually lowered from the start of drying to the finishing drying period.

The thickness of the cocoon heap should not exceed three pieces vertical filing to
have a uniform and efficient drying. After drying, check the pupa that is inside of the
cocoons, if it is crispy when crush and if it weighs 37 to 42 percent from its original
weight which is the indication of properly dried cocoons.
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36
Deflossing of cocoons. After harvesting, the cocoons are surrounded by a floss
cover. The floss is the loose filament attached to the cocoons as anchorage of the
silkworm during spinning. If the floss remains on the cocoon; it absorbs moisture and
lower the cocoon quality. Deflossing or the removal of the floss of the cocoons can be
done either before or after drying. It is necessary to be removed because it will affect the
reelability of the cocoons and the quality of the raw silk.
Cocoons with floss may stick to one another and cause difficulties in handling.
Moreover, as it is impossible to appraise the quality of cocoons still covered with floss it
is necessary to remove the floss right after harvesting by using floss remover. The device
may drive by hand, treadle or electric power.

Storage of cocoons. Cocoons can be stored up to 6 months without deterioration if
the storage room cannot be influence by outside temperature and humidity. However, 1 to
3 months period of storage is the most ideal duration to ensure the higher reelability and
quality of cocoons to be processed due to molds or insect damage.
Long period of storage is apt to deteriorate cocoon quality also affected by the
storage condition. Bad and unsatisfactory storage may bring about the development of
molds or damage due to insects and rats, so we should take especial care.

Cocoon final sorting. After drying or storing, the cocoons for reeling should be
sort again to remove all defective or unreelable cocoons that will greatly affect the reeling
process.
Cocoon
cooking. It is the process of subjecting the cocoons to a hot water to
soften the sericin of the cocoon shell that binds together the filament or fibrin in
preparation for the reeling process.
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37
The purpose of cocoon cooking technique is to perform the cocoon cooking
suitable to the reeling process so that the raw silk of objective size and quality may
yielded from fix amount of cocoons much and effectively. The condition to satisfy the
aim is optimum cooking.

Good cocoons should be cooked for 10 minutes, fair cocoons for 12 minutes and
inferior cocoons for 15 minutes.
The process of cocoon cooking has a great influence on the reeling result. Both
the undercooked cocoons have low rawsilk percentage. Because undercooked cocoons
have a high groping end waste due to serious broken cocoon ends. Likewise, overcooked
cocoons will leads to higher groping end waste too at the outer layer of cocoons and
much lost of sericin during cooing process resulting to higher breaks too.
Cooked cocoons should be placed in a cocoon tub with ideal water temperature of
30 to 40 degrees Celsius. High temperature of tub decreases rawsilk percentage of cocoon
by the increased lost of sericin, but low temperature of the tub bath decreases the
reelability by hardening the sericin.
Cooked cocoons should not be exposed to air. It must be reeled as fast as it can be
because long stand-by after cooking, the temperature of the tub bath decreases and the
acidity increases from the soluble components of pupa which causes acidity that affect
reelability.
Reeling of cocoon. Silk reeling is the process wherein the cocoons filament will
be unwind. The individual filament of a certain number of cocoons will be wound
together to a small reel to produce rawsilk.
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38

During reeling, in case that any of the filament will be broken down, it should be
replace immediately and maintain the required number of cocoons filament ends for
about 8 to 12 cocoons are fed throughout the reeling process to avoid uneven thickness of
the rawsilk.
Rereeling. This is to rewind the rawsilk from the small reels of the reeling
machine to the bigger reels of the rereeling machine. The process will correct any
breakage of the raw silk (by tying together), the thin part of the filament that makes the
uneven thickness of the rawsilk and the entangled part will be removed in this process.

Prior to rereeling, the rawsilk on the small reels should moisten to soften the
gummy sericin to improve the unwinding efficiency of the rawsilk and to prevent the
skein/hank from being disturbed. The method of supplying moisture on the raw silk is
soaking, wherein the rawsilk on the small reels will be soaked in warm water (40 to 45
degree Celsius) for 10 to 30 minutes.

Skein lacing and twisting. Prior to the removal of the rawsilk from the big reels,
the skein will be laced with cocoon yarn at four section to maintain the skein shape
undisturbed. Then the skein will be twisted for easier booking and transporting.


Agencies that Renders Assistance


The Fiber Industry Development Authority (FIDA) through Mrs. Fe G. Donato,
the Provincial Fiber Officer of the Benguet FIDA, is helping the industry through linking
to the market, promoting, conducting training with the help of other supporting agencies,
assessing the farmers and monitoring of the project. They also provided two hundred
(200) sets of cocooning frame.
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39

The Local Government Unit- Kapangan provides a soft loan from Municipal
Social Welfare and Development (MSWD) through the sake of twenty thousand pesos
(P20,000) and the Office of the Municipal Agriculture through the MRAF with fifty-five
thousand pesos (P55,000) for the screened Sericulture farmers to construct/build their
rearing house with five thousand pesos (P5,000) each. This was then availed by at least
eleven (11) identified/ prioritized Sericulturist. They also provide a soft loan of sixty
thousand pesos (P60, 000) which is being used as revolving fund. They funded the
construction of Young-Age Rearing Center at Bolinsak, Taba-ao, Kapangan with a
project cost of four hundred twenty thousand pesos (P420, 000).

The Department of Labor and Employment (DOLE) extended more or less five
hundred thousand (P500, 000) from the one million (P1, 000,000) they promised to give
under the “Poverty Freezone Program” of their agency for the purchase of 8 village type
reeling machine, 3 village type rereeling machine and top loading balance which was
designed by FIDA, trainings (on bookkeeping and accounting and processing of the
cocoons) and other materials used in the production of raw silk.

Again, due to the full support and cooperation shown by all concerned agencies,
the Sericulture farmers through the initiative and leadership of Mayor but now Board
member, Hon. Rogelio P. Leon, continues assistance of FIDA in making project
proposals and the full support of the present energetic Mayor of Kapangan, Hon. Roberto
K. Canuto, thus the one million (P1, 000,000) worth of twenty (20) units rearing house
(7 units at Cuba, 6 units at Labueg, 1 unit at Pungayan, 2 units at Pudong, 2 units at
Paykek and 1 unit at Taba-ao) from the Dangerous Drug Board (DDB) through Usec.
Romeo Vera Cruz was released and now the entire rearing house is under construction
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


40
and being closed supervised and monitored by FIDA and LGU- Kapangan.

The Department of Tourism - Cordillera Administrative Region also extended
their support through sponsoring the industry to attend trade fairs in promoting the
products and for the exposure of the Sericulture farmers.

The Department of Trade and Industry and Department of Agrarian Reform
funded training on cocoon flower making, which was conducted by FIDA.

The Philippine Textile Research Institute-Technology Center serves as the
supplier of viable silkworm eggs.

On the other hand, Honorable Governor of Benguet, Governor Nestor B.
Fongwan gives also his full support to the industry by looking for some ways and means
to help the coop and the Sericulture farmers as a whole.


Problems Encountered by the Industry


Under the mulberry production, the farmers’ major problem is on the maintenance
of their farms since, weeding the area is costly and requires much time and attention.
According to the farmers, they can able to finance their plantation once they are on the
mass production. Another major concern is the source of irrigation, especially during
summer. Water is not enough to irrigate their farms that often lead to limited productivity
of the plants (fewer leaves) and in return it affects the rearing of worms since the leaves
are not enough to feed them. In addition, although disease of the mulberry is seasonal and
can be prevented through pruning still this affect the volume of silkworm they must rear.

On silkworm rearing, the rearers identified that strain of the silkworms is their
primary problem since others are susceptible to diseases and they produce low quality of
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41
Table 5. Problems encountered by the industry

PARTICULAR
FREQUENCY
PERCENTAGE
Problems on Mulberry Production



Maintenance of the plantation
17
51.52
Source of water during summer
9
27.27
Fertilizer for the plant
3
9.09
Source of cuttings
2
6.06
Diseases of the mulberry
6 18.19

Problems on Silkworm Rearing


Disease
2
16.67
Unpredictable weather
5
41.67
Strain of the silkworm
6
50.00

* Multiple response

cocoons, even the farmers had tried their best in rearing them. Sickness of the silkworm
is another problem because once they are affected; the quality cocoons that will be
produced will also suffer but according to some co-members these will not happen when
sanitation is strictly observed. The weather will also affect the silkworms since
sometimes they are not adoptable to it.

Reelers also said that early harvesting of cocoons is one of the problems because
during the processing more cocoons are stained especially just after cocoon drying.

The management need assistant about the packaging of the rawsilk especially
during delivery so that it will be accessible to the buyers and to be more attractive.

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42
Plans and Expectation of the Industry


The Industry is planning to have a board meeting every first and last Thursday of
the month. They will make a resolution that the share capital (P5000/ share) will be use
for payment of the cocoons that will be produce by the farmers while the soft loan
(P60, 000) will be use as a revolving fund for the reelers (cocoon processor).

The cooperative will be having training on incubation to be sponsored by the
Cooperative, LGU and FIDA. Through MSWD-TESDA is the upgrading of the cocoon
processing. There will be also training on making of cocoon crafts on where the unreeled
cocoons will be used in it.

They will also ask the Provincial Government Office-Tourism to sponsor a
training/seminar on “How to deal/entertain visitors?”

They will seek help from the Government or Non-government Agencies to grant
some of the machines needed in the processing of cocoons. They will make a
Memorandum of Agreement (MOA) that they will use the processing center at Wangal,
La Trinidad, in case the reelers in Kapangan cannot process all the cocoons that were
produced since the capacity of the machine is limited.

The Sericulture Industry will serve as a supplemental livelihood for the Province
of Benguet but it will serve as expansion area for the KELMC-Sericulture.

They are expecting that the area of mulberry plantation will increase this coming
planting season coming May, 2008 and the production of cocoons will also increase with
the use of the twenty (20) rearing house from the Dangerous Drug Board.

The management will increase the percentage of the capital build up that is being
deducted from the sales of cocoons sold by the rearers, from 3% to 5%.
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43
SUMMARY, CONCLUSION AND RECOMMENDATION


Summary

This study was conducted to determine the profile of the Sericulture Industry in
Kapangan, Benguet that was launched last December 18, 2004 through the joint effort of
the Fiber Industry Development Authority (FIDA), the LGU-Kapangan and the
Philippine Textile Research Institute (PTRI). It was conducted from January to February,
2008 with the help of the members of the Kapangan Environmental Livelihood
Multipurpose Cooperative - Sericulture, their reelers and the Provincial Fiber Officer
(Benguet-FIDA) who all served as the respondents of the study.

Sericulture Industry in Kapangan, Benguet is basically the Kapangan
Environmental Livelihood Multipurpose Cooperative - Sericulture (KELMC-Sericulture)
itself. There are no individual firms in Kapangan that is into Sericulture except for the
said organization. The industry is composed of thirty-three (33) members of the
cooperative and ten (10) reelers. The reelers are also family members of the said
cooperative members.
Activities in the industry include mulberry production, cocoon production and
processing, and marketing.
In terms of the cooperative’s membership profile, results reveal that in terms of
sex, the numbers of male and female members are almost the same. For the members’
ages, the youngest is thirty-four (34) years old while the oldest is seventy-three (73) years
old. Although there are no significant differences on the number of members falling
under specific age range, more falls under 58 to 65 years old (27.27%). In terms of level
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


44
of education, most are literate with a significant 12.12% even finishing college; this is of
course advantageous to every organization for according to study, literate members are
more receptive. Majority (72.73%) of the members are married. Similarly, majority
(75.75%) of the members are into sericulture already for around three years (the
cooperative is also three years old), indicating that they are the original members of the
cooperative. In addition, more and more are venturing into sericulutre as marked by the
increase in the number of members from year to year. As to the type of activity engaged
in, majority (63.64%) is into mulberry production while the rest is both into mulberry and
cocoon production. The reason on why the former group is into mulberry production only
is because some are still establishing and developing their mulberry plantation. Some
have no rearing houses for silkworm yet, although said rearing house were already started
to be built, courtesy of the Dangerous Drug Board (DDB).

Mulberry plantation in Kapangan has a total land area of eight and one-fourth
(8.25) hectares but the productive area is only six (6) hectares. The rest are under the
developing stage. The plantation areas are found at Barangay Cuba (sitio Proper and
Nalbengan), Taba-ao (sitio Bolinsak, Legwe, Abiang and Daklan), Pudong (sitio
Cabilisan and Bacatey), Datakan (sitio Poking and Tacal) and Pungayan (sitio Sagapa).
Majority (57.58%) of the members have plantation areas that are above 2500 sq.m to 500
sq.m. Most (90.91%) of the mulberry farmers were not applying fertilizers for their
plantations because the area was not being utilized for several years so organic matters
are still present.These shows that farmers save much in terms of inputs costs. Most
(81.82%) of the farmers rely on rain to irrigate their farms, that is why they usually plant
mulberry during the onset of rainy season.
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


45

Silkworm rearing is another activity under Sericulture Industry. This depends on
the mulberry plants (leaves productivity) that a farmer has because this serves as the only
food for the silkworm. The PTRI is the supplier of the silkworm for the farmers, which
cost them two hundred thirty pesos (P230) per box.

Processing of the cocoons is being done in order to produce raw silk. This
processing is being done by the reelers that were trained. Processing area is located at
Lomon, Kapangan, Benguet wherein the cooperative is located.

The cooperative serves as the market outlet for the producers so the prices of the
cocoon and the raw silk are somehow stable because no middlemen to intervene,
although price of each product still depends on the prevailing market price. The
cooperative usually sell the raw silk at Aklan and at Benguet to the local weavers.
Promotion is being done through attending local trade fairs and through the help of the
supporting agencies.

In 2005, the farmers were able to produce two hundred sixty-five (265) kilograms
of fresh cocoons. In 2006, they produced three hundred ninety-one and fifty (391.50)
kilograms while in 2007, they were able to produced four hundred one and sixty (460)
kilograms.

The farmers use the equipment that are required during rearing like the cocooning
frame or the mountage, rearing bed, cleaning nets, knife and others. In the processing of
the cocoons the reelers make use of the eight reeling machines, three rereeling machines
and other equipments needed during processing.

The agencies that render assistance to the Industry are, Fiber Industry
Development Authority, Local Government Unit of Kapangan, Dangerous Drug Board,
Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


46
Department of Labor and Employment, Philippine Textile Research Institute, Department
of Tourism (DOT-CAR), Department of Trade and Industry and Department of Agrarian
Reform and the Provincial Government of the Province of Benguet.

The problems that most of the farmers encountered are on the maintenance of the
mulberry plantation, the bad strain of the silkworm that they bought since this has an
effect to the quality and the volume of cocoons they will produce.

The Industry is planning to have a board meeting every first and last Thursday of
the month. They will make a resolution that the share capital (P5000/ share) will be use
for payment of the cocoons that will be produce by the farmers while the soft loan
granted (P60, 000) will be use as a revolving fund for the reelers (cocoon processor).

The cooperative will be having training on incubation, upgrading of the cocoon
processing, making of cocoon crafts and training/seminar on “How to deal/entertain
visitors?” through the help of supporting agencies.

They will seek help from the Government or Non-government Agencies to grant
some of the machines needed in the processing of cocoons. They will make a
Memorandum of Agreement (MOA) that they will use the processing center at Wangal,
La Trinidad, in case the reelers in Kapangan cannot process all the cocoons that were
produced.

The Sericulture Industry will serve as a supplemental livelihood for the Province
of Benguet but it will serve as expansion area for the KELMC-Sericulture.

They are expecting that the area of mulberry plantation will increase this coming
planting season coming May, 2008.


Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


47
Conclusion


Sericulture Industry in Kapangan, Benguet is basically the Kapangan
Environmental Livelihood Multipurpose Cooperative - Sericulture (KELMC-Sericulture)
itself. There are no individual firms in Kapangan that is into Sericulture except for the
said organization. The industry is composed of thirty-three (33) members of the
cooperative and ten (10) reelers. The reelers are also family members of the said
cooperative members.
Engaging in Sericulture business does not require any profession, age, sex and
status as long as they have the willingness to engage and the ability to work in order to
cope with the requirements.

Establishment of mulberry plantation is the first thing that must be done in
venturing to Sericulture. During maintenance, care and management must be observed
since this is the basis of kilograms of silkworms that a farmer must rear.

Sanitation and special care and management must be observed during the rearing
of silkworms because they are very sensitive that will affect the quality of cocoons that
will be produced.

Government and Non-Government agencies are playing an important role in
helping the Industry by sponsoring and conducting trainings, providing financial aids to
the Industry and other support that they are extending for the reviving of the Industry.

Mass production of cocoons is the answer to the farmers’ problem on where they
will source out financial that is needed in the maintenance of their mulberry plantation.

The plans and expectation of the Industry indicates that it has a future.





Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


48
Cooperative has a great help to the farmers because they really care to the farmers
welfare not the profit they earn.


Recommendation


The rearers must observe sanitation during rearing period to avoid the occurrence
of sickness. Proper timing of mounting the larvae and in harvesting the cocoons to lessen
waste cocoons during processing.

The members must increase the area of their mulberry plantation to meet the
standard rearing volume of silkworm in a year.

Cooperation from the members together with the supporting agencies is needed in
order for the industry to be successful.
Improve of the packaging of the raw silk so that it will look more attractive and
must be accessible to the buyers.
More encouragement and close supervision to farmers must be observed by the
supporting agencies so that they will not give up instead they will encourage other
farmers to venture in it.

















Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


49
LITERATURE CITED



ANONYMOUS. 1995. Principles and Practices in Sericulture. Pp. 511-673

ANONYMOUS. “Silky Venture”. Retrieved August 11, 2007 from http://www.philexpo
rt.ph/tops/tops2000/3q/infocus.html.

CHERRY, R. 1993. “History of Silk”. Retrieved August 11, 2007 from http:// www .inse
cts.org/ced 1/seric . html

DEMETILLO, D. 2007. “Philppines: Worm Fever Catches On”. News Network. Retriev
ed August 31, 2007 from http://www.newsnetwork-bd.com/UI?Public/Feature.ph
p?Featurecode=316

DOMONDON, A. 1996. “An Evaluation of the Sericulture Development Project in Kapa
ngan,Benguet”. Undergraduate Thesis. Benguet State University, La Trinidad, Be
nguet. Pp19-20.

FIDA. 2007. “26 Days Moriculture and Sericulture on the Job Training”. Training Man
ual. Wangal, La Trinidad, Benguet.

MUNICIPALITY OF KAPANGAN PROFILE. 2005. P.22.

OMO, G. 2007. “Training on Cocoon Processing”. Training Manual. Wangal, La Trini
dad, Benguet.

SILKROAD FOUNDATION. 2006. “History of Silk”. Retrieved October 11, 2007 from
http:// www.silk-road.com/artl/silkhistory. shtml.

SINGH, H. “Brief Note on Sericulture”. Retrieved July 7, 2007 from http://www .tnseri
culture.gov.in/ prototype2/Briefnoteonesriculture.htm.













Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


50
INTERVIEW QUESTIONNAIRE (FOR THE FARMERS)

I. Personal Background

1. Name: ______________

2. Gender: ____ male ____ female

3. Age: ____

4. Level of highest education

____ no formal schooling

____ high school graduate

____ elementary undergraduate
____ college undergraduate

____ elementary graduate

____ college graduate

____ high school undergraduate

5. Marital Status
____
single
____
separated
____
married
____
widow/widower

6. Year of involvement in Sericulture

____ 3 years
____ less than one year

____ 2 years


7. Type of sericulture farming

____ mulberry production

____ both mulberry production and cocoon production


II. Technical Aspect

A. Mulberry production
1. Approximate area of mulberry plantation

____ below 2500 sq. m
____ 2501 to 5000 sq. m

____ 5001 to 7500 sq. m
____ 7501 to 10 000 sq. m

____ 10000 sq. m & above

2. What is the best month for planting?

____ January to April
____ May to August

____ September to December ____ others (specify) ____________

3. What is the required variety of mulberry for silkworms’ food? _________

4. How many months does it take the plants before it is ready to be feed to silkworm?

____ 6 to 8 months
____ 9 to 12 months

____ 1 year and above
____ others (specify)_________
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51
5. Are you applying fertilizer to it?
____
yes
____
no

6. If yes, how often and when? _____________

7. What kind of fertilizer?

____ commercial

____ non commercial

8. Source of water for the plants.
____
rain
____
irrigation

B. Silkworm rearing
1. Where do you acquire the silkworm that you rear? _____________

2. What stage you start to rear the worms? ______________________

3. How often do you feed the worms in a day?

____ 3 times a day

____ 4 times a day

____ 5 times a day

____ 6 times and above

4. What instar has the highest consumption of leaves?
____
1st to 2nd instar
____ 3rd to 4th instar
____
5th
instar
____
others
(specify)

5. Where do you rear the silkworms?

____ improvised rearing house

____ concrete rearing house
____
others
(specify)

6. How many rearing did you observe as of last year?
____
once
____
twice

____ thrice


____ four times and above

7. How many boxes of worms did you rear as of last year?

____ below 1 box

____ 1 to 2 boxes

____ 2.1 to 3 boxes
____ 3.1 boxes and above

8. How many kilograms of fresh cocoons were produced as of last year?

____ 1 to 10 kilograms
____ 10.1 to 20 kilograms

____ 20.1 to 30 kilograms
____ 30.1 kilograms and above

9. What class of cocoons has the highest kilograms did you produced as of last rearing?

____ class a

____ class b

____ class c


Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008


52
III. Marketing aspects
1. What kind of packaging materials used in transporting the cocoons?
____
Sacks
____
cartoon

____ others (specify)_______

2. Methods of delivery/marketing

____ delivered personally
____ delivered by the cooperative

____ others (specify) ____________

3. To whom do you market? _____________

4. How much is the selling price of cocoon per kilograms?

Class A ____
Class B ____

Class C ____

5. Methods of payment by the buyers.

____ cash basis

____ credit

____ others (specify) _____________

IV. Financial Aspects
1. what are the source of funds used in the operation?

____ own money

____ grants and donations

____ loans from the cooperative




____ Others (specify) ____________

2. In what terms are funds granted?
____
cash
____
in
kind

____ others (specify) ______________

3. What is the method of repayment employed?

____ full cash

____ through deducting from payment of cocoons

____ installment

____ others (specify) ______________

4. How much is the Interest? ___________


V. Evaluation
1. Where did you acquire the knowledge in Sericulture?

____ through experience

____ through actual training given by the supporting agencies

____ through observation

____ others (specify) ___________________

2. What are the help extended to you by your cooperative?

____ marketing of the cocoons

____ others (specify) _______________
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53
3. How do you evaluate the Sericulture as your source of income?
____
good
____
not
good

4. Why it is not good/ not good? ___________________________

5. What can you say about the profitability of the project?

____ profitable

____ not profitable


VI. Problems Encountered by the Farmers
1. Mulberry production

____ laborious during weeding

____ water supply during summer

____ lack of fertilizer to apply

____ supply of cuttings

____ sickness of the mulberry

____ others (specify) ____________

2. Silkworm rearing

____ silkworm disease

____ lack of tools and equipment

____ others (specify) ____________

3. Marketing

____ low cocoon price

____ delayed payment of cocoon

____ high cost of transportation

____ lack of choice of market outlet

____ others (specify) ____________

4. Financial

____ insufficient fund to use

____ slow release of loans

____ high interest of loans

____ others (specify) ____________

5. Management
__________________________________________________________________
________________________________________________________________________
____________________.





Profile of the Sericulture Industry in Kapangan, Benguet / Leony M. Esteban. 2008

Document Outline

  • Profile of the Sericulture Industry in Kapangan, Benguet.
    • BIBLIOGRAPHY
    • ABSTRACT
    • TABLE OF CONTENTS
    • INTRODUCTION
      • Background of the Study
      • Statement of the Problem
      • Objectives of the Study
      • Significance of the Study
      • Scope and Limitation of the Study
    • REVIEW OF LITERATURE
      • Production of Silk
      • The Secret of Rearing Silkworm
      • Definition of Terms
    • METHODOLOGY
      • Locale and Time of the Study
      • Respondents of the Study
      • Data Collection
      • Data Gathered
      • Data Analysis
    • RESULTS AND DISCUSSION
      • Personal Background of the Members
      • Technical Aspects
      • Marketing Aspects
      • Financial Aspects
      • Evaluation
      • Activities on Mulberry Production
      • Cocoon Production (Silkworm Rearing) Activities
      • Cocoon Silk Processing
      • Agencies that Renders Assistance
      • Problems Encountered by the Industry
      • Plans and Expectation of the Industry
    • SUMMARY, CONCLUSION AND RECOMMENDATION
      • Summary
      • Conclusion
      • Recommendation
    • LITERATURE CITED
    • APPENDICES